Torri di Raffreddamento per Raffreddamento Reflui nel Tessile

Open Cooling Tower for Wastewater Cooling in the Textile Industry

MITA Cooling Technologies has delivered an efficient cooling system for a water treatment machinery manufacturer in India’s textile sector. The installation, a PME 4804 E cooling tower in Container version, reduced the temperature of solids-laden effluent from 45.4°C to 35.5°C. By consulting at all stages, MITA ensured high performance and long-term reliability.

  • High performance for high demands: cooling tower PME 4804 E suitable for reducing the temperature of solids-rich textile wastes (over 700 ppm)
  • Thermal jump from 45.4°C to 35.5°C, thermal output of 2,580 kW
  • Solution designed for transportation: container version structure to withstand long transport, ensuring easy installation and safety
Company
International system integrator
Year
2024
Localization
Dhaka, India
Type of interlocutor
System integrator in water treatment plants
Scope of application
Textile (wastewater cooling)
Story in Brief
MITA's solution was provided to an international company of Italian origin, which is engaged in the implementation of state-of-the-art water and wastewater treatment solutions, particularly for the textile industry: from the design phase to commissioning, after-sales and maintenance. It has customers all over the world, including the end user in Dhaka.
List of customer needs
Cooling of process wastewater: water loaded with suspended solids (more than 700 ppm)
Output fluid and temperature
Water 35.5°C (inlet temperature 45.4°C)
Ambient air
34°C dry bulb (29°C wet bulb)
Powers required
2.580 kW
Transportation needs
Long-distance transportation
Technologies provided
No. 1 PME 4804 E CONT GS-ATT open cooling tower: non-corrodible fiberglass body, Container version for long-distance transport, "Splash" exchange pack for water laden with suspended solids
Other special offers
Metal parts made of AISI 304 stainless steel to further increase the durability of the system
Key to success
- Established relationship with the manufacturer
- High-performance solution
- Consulting during all project phases

1. Installation context and requirements

In 2024, an international water treatment machinery system integrator expressed a need for a cooling system to treat the wastewater of a textile customer based in Dhaka, India.

The objective was to cool process water containing suspended solids (over 700 ppm) from an initial temperature of 45.4°C to an outlet temperature of 35.5°C. The system had to operate in a climate with ambient air at 34°C (dry bulb) and 29°C (wet bulb), providing a thermal output of 2,580 kW. A further key requirement was durability for long-distance transport, given the significant distances involved.

2. Proposed solution

MITA Cooling Technologies supplied an open cooling tower model PME 4804 E CONT GS-ATT, equipped with “Splash” exchange pack specifically for water with high amount of suspended solids. The Container version, selected to meet the need for long-haul transportation, facilitated relocation and installation in Dhaka. The tower body is made of non-corrodible fiberglass, the metal parts of AISI 304 stainless steel: this ensures durability of the system.

In addition, MITA provided consultancy at all stages of the project, from initial design to after-sales, ensuring support and performance optimization for the client at every stage.

3. Results and key success factors

The solution met the customer’s needs for energy efficiency and cooling capacity, keeping wastewater below the required temperature and reducing the environmental impact of the textile production process.

The main success factors were:

  • established relationship between MITA and the international manufacturer, which ensured effective and timely communication;
  • high-performance and durable solution with the ability to adapt to harsh environmental conditions and specific needs of the textile industry;
  • ongoing advice provided by MITA, which enabled design optimization and ensured that the plant met local and international safety and sustainability standards.
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